AIM | Pace™ for Biologics manufacturing

Plan high-volume, constraint-heavy production with confidence.

Stabilize production for complex biologics manufacturing.

In biologics drug manufacturing, every process step matters, upstream, downstream, buffer prep, QA. Any misalignment leads to batch risk, lost time, or failed lots.

AIM | Pace brings real-time coordination to every cleanroom and resource involved, ensuring your schedule holds under pressure.

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"We can't afford delays, but planning never reflects reality."

Complex routings, thousands of constraints and misaligned teams keep your schedules in constant flux.

Shared cleanroom assets:
Upstream and downstream suites, prep rooms, and airlocks often serve multiple products, leading to scheduling clashes and contamination risk.

Cleaning and changeovers:
‍Between campaign changes, cross-contamination risk, and validated cleaning procedures, cleaning windows block suite availability longer than expected.

Suite Hold Times & Time-Sensitive Steps:
Fermentation, harvest, and buffer prep must follow exact time rules. A missed window means rework, deviation, or lost product.

QA and QC Lab Coordination:
Sampling, environmental monitoring, and batch record review often lag behind production, delaying downstream steps or release.

Shift Handoffs & Operator Constraints:
Specialized operator roles (e.g. aseptic techs, purification leads) aren’t always available when the suite is, creating planning bottlenecks.

AIM | Pace™ brings structure and foresight to every one of these constraints, so your production teams execute the plan, instead of rebuilding it daily.

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AIM | Pace™

Coordinating changeovers, release timings, shared resources, and shifting priorities challenges even the best-run plants.

AIM | Pace™ turns that complexity into GMP-compliant daily and weekly production plans that adapt in real time to shop-floor realities.

Built for sterile injectables, OSD, biologics, non-sterile liquids, suspensions, creams, and more, it delivers stable operations, higher throughput, and reduced overtime, all without added CapEx.

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What we optimize in large-scale biologics environments

Biologics production isn’t just complex, it’s deeply regulated. Cleaning validation protocols, cross-contamination controls, operator qualifications, and cleanroom zoning must all be enforced without fail. AIM | Pace™ embeds these GMP constraints directly into the planning logic, eliminating manual workarounds and reducing the risk of compliance gaps.

Cleanroom & equipment coordination

Schedule upstream/downstream suites without overlap or grade violations. Sequence cleaning and airlock use to avoid cascade delays. Maintain hold time compliance and buffer prep validity

Batch Flow & Time-Critical Steps

Align each step of the batch (e.g. harvest, transfer, purification) across rooms. Detect upstream bottlenecks before they delay fill-finish or QA handoff. Enforce expiry, setup, and pre/post operation time windows.

Exception management

React to deviations, delayed materials, or failed lots without full schedule rebuild. Maintain feasible plans while reprioritizing urgent batches. Communicate changes in real time across departments.

Built for GMP production

Integrates cleaning matrix logic, hold time rules and works with any systems, not as an add-on, but as the foundation of every plan.

Production & Shift alignment

Match qualified operators to each task and roomPlan realistic shift handoffs with enough ramp-up/down timeAvoid overtime due to unplanned reallocation

QA & Lab Scheduling

Coordinate sampling, EM, and release checks with production. Avoid situations where QA isn’t ready, but the suite is idle. Account for lab capacity in the production sequence.

Changeover Optimization & Campaign Planning

Design campaigns that reduce unnecessary cleaning and maximize equipment availability. Group batches by product family to minimize changeover frequency.

Built for large-scale environments

Designed for plants running multiple product families, formats and clients, and able to handle 500+ SKU planning complexity.

How biologics sites reclaim time, capacity and control.

Kaster Technology's proprietary prescriptive AI has delivered quantifiable improvements across diverse pharma plants, proving that smarter scheduling drives both operational stability and business performance.

+10% Capacity Gain, unlocked without CapEx.

+20% more efficient workflows, validated at Canada’s largest sterile injectable site.

GMP-Compliant, Audit-Ready Execution, confidence in every plan.

Built for complex biologics manufacturing

Handles 100–500+ SKUs across multiple formats and product families

Multi-format and clients CDMOs or integrated pharma sites

Enforces buffer/media prep timing, hold rules, and expiry windows

Sustainability & ESG contribution

Equipment sitting idle, unnecessary cleaning, or night shift overruns don’t just cost time, they consume energy, ingredients, and human resources. AIM | Pace helps reduce this waste by improving plan accuracy, minimizing avoidable cleaning, and reducing equipment overuse.

Why partner with us

We don’t just provide solutions to your toughest problems, we build long lasting innovation partnerships.

Co-develop with your teams.
We work side-by-side with your planners, operators, and quality teams to shape features that address real-world bottlenecks and fit seamlessly into your workflows.

Applied Research Pipeline
We continuously turns frontline manufacturing challenges, from changeovers to lab release sync, into deployable features that evolve with your operations.

Built-In GMP & Pharmaceutical Expertise
Purpose-built for sterile injectables, OSD, biologics, and more. Every feature is designed for large-scale workflows with compliance at the core.

Discover our story

Bring stability to your biologics operations.

Generate plans that hold. Reduce changeovers. Deliver on time.

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