AIM | Pace™ for API & Bulk pharmaceutical manufacturing

Optimize multi-day campaigns, shared resources, and GMP constraints, without spreadsheet chaos.

Stabilize production for complex API & bulk pharmaceutical manufacturing.

API and bulk pharmaceutical manufacturing sites are complex ecosystems, with long process durations, shared reactors, and interdependent steps.

AIM | Pace
helps teams plan realistic execution timelines that respect cleaning, changeover, and QA windows across entire campaigns.

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"Planning a 5-day synthesis across 3 teams and 2 reactors? That’s where things break"

Complex routings, thousands of constraints and misaligned teams keep your schedules in constant flux.

Multi-Day, Multi-Step Processes:
Campaigns span several days and stages, delays in one reactor or filtration unit can ripple across the entire sequence.

Shared Equipment & Resource Clashes:
Reactors, centrifuges, and drying equipment are shared between product lines, scheduling conflicts are frequent and costly.

Cleaning, Requalification & Hold Times
Changeovers require validated cleaning, equipment clearance, and setup, often unaccounted for in static plans.

Material Readiness & QA Dependencies
Planning assumes raw materials and intermediates will be available, but QA or vendor delays regularly block execution.

24/7 Shift Planning with Role-Specific Coverage
Not all steps can be done on all shifts, some require supervision, specific teams, or work-hour restrictions.

AIM | Pace™ turns complex batch plans into clear, constraint-aware execution schedules that your team can actually follow.

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AIM | Pace™

Coordinating changeovers, release timings, shared resources, and shifting priorities challenges even the best-run plants.

AIM | Pace™ turns that complexity into GMP-compliant daily and weekly production plans that adapt in real time to shop-floor realities.

Built for sterile injectables, OSD, biologics, non-sterile liquids, suspensions, creams, and more, it delivers stable operations, higher throughput, and reduced overtime, all without added CapEx.

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What we optimize in large-scale API & bulk pharmaceutical environments

API & Bulk pharmaceutical manufacturing isn’t just complex, it’s deeply regulated. Cleaning validation protocols, cross-contamination controls, operator qualifications must all be enforced without fail. AIM | Pace embeds these GMP constraints directly into the planning logic, eliminating manual workarounds and reducing the risk of compliance gaps.

Equipment & Campaign Sequencing

Schedule shared reactors, centrifuges, filters, and dryers across product campaigns. Prevent overlaps and optimize cleaning/changeover windows. Sequence batch steps with hold time and intermediate storage constraints.

Batch Flow & Time-Critical Steps

Align each step of the batch across rooms. Detect upstream bottlenecks before they delay fill-finish or QA handoff. Enforce expiry, setup, and pre/post operation time windows.

Exception management

React to deviations, delayed materials, or failed lots without full schedule rebuild. Maintain feasible plans while reprioritizing urgent batches. Communicate changes in real time across departments.

Built for GMP Bulk production

Even if your process runs 72 hours straight, your plan still needs to respect GMP. AIM Pace enforces compliance rules across long timelines, automatically.

Production & Shift alignment

Match shift teams and role qualifications to batch steps. Enforce daylight-only or restricted-hour tasks where required (e.g., hazardous handling). Smooth handoffs between day/night shifts across ongoing campaigns.

QA & Material Coordination

Sync process steps with material readiness, sampling, and QA release. Avoid starting batches without approved intermediates or raw materials. Flag blocked steps in advance based on QA lab load or open deviations.

Cleaning, Setup & Changeovers

Embed validated cleaning durations and equipment prep directly into the schedule. Prevent back-to-back bookings that don’t allow for GMP-required cleaning gaps. Manage multi-line cleaning plans without manual buffer guessing.

Built for large-scale environments

Designed for plants running multiple product families, formats and clients, and able to handle 500+ SKU planning complexity.

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How API & bulk pharmaceutical sites reclaim time, capacity and control.

Kaster Technology's proprietary prescriptive AI has delivered quantifiable improvements across diverse pharma plants, proving that smarter scheduling drives both operational stability and business performance.

+10% Capacity Gain, unlocked without CapEx.

+20% more efficient workflows, validated at Canada’s largest sterile injectable site.

GMP-Compliant, Audit-Ready Execution, confidence in every plan.

Built for API & Bulk operations

Synthetic chemical APIs (multi-step, multi-day campaigns)

Large-scale CDMOs or in-house manufacturing plants

Multi-line, multi-product sites with shared equipment

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Sustainability & ESG contribution

Equipment sitting idle, unnecessary cleaning, or night shift overruns don’t just cost time, they consume energy, ingredients, and human resources. AIM | Pace helps reduce this waste by improving plan accuracy, minimizing avoidable cleaning, and reducing equipment overuse.

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Why partner with us

We don’t just provide solutions to your toughest problems, we build long lasting innovation partnerships.

Co-develop with your teams.
We work side-by-side with your planners, operators, and quality teams to shape features that address real-world bottlenecks and fit seamlessly into your workflows.

Applied Research Pipeline
We continuously turns frontline manufacturing challenges, from changeovers to lab release sync, into deployable features that evolve with your operations.

Built-In GMP & Pharmaceutical Expertise
Purpose-built for sterile injectables, OSD, biologics, and more. Every feature is designed for large-scale workflows with compliance at the core.

Bring stability to your API & bulk operations.

Generate plans that hold. Reduce changeovers. Deliver on time.