AIM | Pace™ for specialty & non-sterile liquids manufacturing

One platform to plan complex drug manufacturing operations, faster, and without delays.

Stabilize production for complex specialty & non-sterile liquids pharmaceuticals production.

Whether you're producing eye drops, nasal sprays, syrups, or topicals, liquid manufacturing demands tight coordination and rapid changeovers.

AIM | Pace
turns unpredictable plans into structured, GMP-compliant schedules that hold, even under shifting priorities and frequent cleanings.

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"Same rooms, same lines, different formats, different rules. And never enough time."

Complex routings, thousands of constraints and misaligned teams keep your schedules in constant flux.

Shared Fill-Finish Lines for Multiple Product Types
Eye drops, syrups, and suspensions often run on the same equipment, leading to cleaning and sequencing challenges.

Short Campaigns & Frequent Changeovers
High SKU variety and small batch sizes result in constant setup, cleaning, and revalidation, which static planning tools can’t manage dynamically.

Semi-Sterile or Cleanroom-Adjacent Environments
Ophthalmics and nasal products require near-aseptic conditions (Grade C/D), but with limited planning automation available.

Complex Cleaning Validation and Cross-Contamination Risk
Topicals and liquids carry a risk of residue, so campaign logic must respect cleaning matrix rules and validation durations.

Shift Planning with Role-Specific Coverage
Not all steps can be done on all shifts, some require supervision, specific teams, or work-hour restrictions.

AIM | Pace™ keeps your plans executable, no matter how many formats or constraints are involved.

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AIM | Pace™

Coordinating changeovers, release timings, shared resources, and shifting priorities challenges even the best-run plants.

AIM | Pace™ turns that complexity into GMP-compliant daily and weekly production plans that adapt in real time to shop-floor realities.

Built for sterile injectables, OSD, biologics, non-sterile liquids, suspensions, creams, and more, it delivers stable operations, higher throughput, and reduced overtime, all without added CapEx.

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What we optimize in large-scale non-sterile & specialty pharmaceutical environments

Non-sterile & specialty pharmaceutical manufacturing isn’t just complex, it’s deeply regulated. Cleaning validation protocols, cross-contamination controls, operator qualifications must all be enforced without fail. AIM | Pace embeds these GMP constraints directly into the planning logic, eliminating manual workarounds and reducing the risk of compliance gaps.

Room & Equipment Coordination

Plan shared filling lines, mixers, packaging rooms, and holding tanks. Avoid overlap between semi-sterile and non-sterile operations. Embed cleaning durations, EM rules (for ophthalmics), and pre/post-op logic

Batch Flow & Time-Critical Steps

Align each step of the batch across rooms. Detect upstream bottlenecks before they delay fill-finish or QA handoff. Enforce expiry, setup, and pre/post operation time windows.

Exception management

React to deviations, delayed materials, or failed lots without full schedule rebuild. Maintain feasible plans while reprioritizing urgent batches. Communicate changes in real time across departments.

Built for GMP & format-specific production

Liquids may not always be sterile, but they’re still subject to strict GMP and quality controls, especially ophthalmics, topicals, and multi-market batches. AIM Pace embeds format-specific rules directly into your schedule.

Production & Shift alignment

Assign roles (e.g., nasal spray setup, viscosity-specific filling) to qualified personnel. Reduce handoff issues between shifts and prevent idle lines due to coverage gaps. Prevent overtime due to misaligned campaigns or QA delays

QA & Material Coordination

Sync process steps with material readiness, sampling, and QA release. Avoid starting batches without approved intermediates or raw materials. Flag blocked steps in advance based on QA lab load or open deviations.

Changeovers & Campaign Grouping

Group batches by format, viscosity, or customer to reduce cleaning frequency. Enforce validated changeover rules based on product family or API residue. Model setup, teardown, and cleaning-in-place steps directly into the plan.

Built for large-scale environments

Designed for plants running multiple product families, formats and clients, and able to handle 500+ SKU planning complexity.

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How non-sterile & specialty pharmaceutical sites reclaim time, capacity and control.

Kaster Technology's proprietary prescriptive AI has delivered quantifiable improvements across diverse pharma plants, proving that smarter scheduling drives both operational stability and business performance.

+10% Capacity Gain, unlocked without CapEx.

+20% more efficient workflows, validated at Canada’s largest sterile injectable site.

GMP-Compliant, Audit-Ready Execution, confidence in every plan.

Built for non-sterile & specialty production operations

Eye drops and ophthalmic gels (sterile or semi-sterile), nasal sprays, oral liquids and suspensions, creams, gels and more.

Multi-format and clients CDMOs or integrated pharma sites

Shared rooms or lines with OSD, sterile, or veterinary operations

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Sustainability & ESG contribution

Equipment sitting idle, unnecessary cleaning, or night shift overruns don’t just cost time, they consume energy, ingredients, and human resources. AIM | Pace helps reduce this waste by improving plan accuracy, minimizing avoidable cleaning, and reducing equipment overuse.

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Why partner with us

We don’t just provide solutions to your toughest problems, we build long lasting innovation partnerships.

Co-develop with your teams.
We work side-by-side with your planners, operators, and quality teams to shape features that address real-world bottlenecks and fit seamlessly into your workflows.

Applied Research Pipeline
We continuously turns frontline manufacturing challenges, from changeovers to lab release sync, into deployable features that evolve with your operations.

Built-In GMP & Pharmaceutical Expertise
Purpose-built for sterile injectables, OSD, biologics, and more. Every feature is designed for large-scale workflows with compliance at the core.

Bring stability to your pharmaceutical production operations.

Generate plans that hold. Reduce changeovers. Deliver on time.